Sealing Excellence, Securing Industry

CFKS High Pressure PU Bonded Washer Seal Rubber Metal Bonded Seal for Hydraulic

The CFKS High Pressure PU Bonded Washer Seal is a heavy-duty static boundary component engineered specifically for the most violent fluid power applications. By vulcanizing an ultra-tough Polyurethane (PU) inner sealing lip to a rigid metal outer ring, this advanced Dowty-style washer delivers unprecedented extrusion and tear resistance, making it the premier choice for hydraulic breakers, heavy presses, and systems subjected to severe pressure pulsation and mechanical shock.

  • Extreme Extrusion Resistance: The advanced Polyurethane matrix offers vastly superior mechanical toughness compared to standard rubber, preventing lip shear under massive hydraulic spikes.

  • Vibration and Shock Proof: Absorbs the high-frequency mechanical shock of heavy mobile equipment without losing the hydrodynamic boundary.

  • Rigid Metal Casing: The high-tensile metal outer ring acts as a structural barricade, completely eliminating the clearance gap to prevent seal blowout.

Find your sealing solution with CFKS — contact us for a quote.

Brand Name CFKS OEM  Accpetable
Material NBR FKM Silicone  Features  wear resistance
Dimensions Customized Certificate  ISO9001/TS16949
Type Bonded Seal  Packing 1 pc per bag

 

While standard rubber bonded seals are excellent for general hydraulics, systems with severe pressure pulsation—such as hydraulic hammers or heavy-duty excavators—can generate micro-shockwaves that literally tear standard elastomers apart. The CFKS PU Bonded Seal overcomes this through its pressure-energized composite architecture utilizing a high-modulus polymer. When the hydraulic fitting is torqued down, the trapezoidal PU inner ring compresses. As internal system pressure violently spikes—often exceeding 10,000 PSI (700 Bar) in milliseconds—the fluid forces the PU lip outward against the rigid metal shell. Because Polyurethane possesses an exceptionally high tensile strength, it bridges microscopic surface gaps without extruding, shearing, or “nibbling” under the intense oscillating pressure.

In the realm of fluid power sealing, Polyurethane (PU) is renowned for its unmatched mechanical toughness. While standard Nitrile (NBR) is highly flexible, PU boasts vastly superior abrasion resistance, tear strength, and load-bearing capacity. Our high-pressure PU bonded washers are formulated to handle standard mineral-based hydraulic oils and lubricating fluids efficiently at operating temperatures up to 90°C. By resisting the physical tearing and “cold flow” that destroy standard commercial rubbers in high-shock environments, the PU matrix ensures a leak-free static joint that survives the brutal lifecycle of heavy construction and mining machinery.

From a heavy equipment maintenance perspective, replacing crushed copper or aluminum washers with CFKS PU bonded seals offers a massive engineering advantage: they provide a superior seal at a significantly lower assembly torque. Because the tough elastomeric PU lip achieves the actual fluid seal, technicians do not have to physically yield solid metal to create a tight joint. This preserves the internal threads on expensive hydraulic control valves, manifolds, and pump housings, completely preventing costly thread-stripping during emergency field repairs.

Frequently Asked Questions (FAQ)

Why does my CFKS oil seal fail prematurely? Common causes and prevention tips2025-06-26T15:44:39+08:00

Premature oil seal failure can result from improper installation, poor shaft finish, incorrect material selection, or excessive pressure. To prevent this, ensure the shaft surface is smooth and within tolerance, use correct tools during installation, and choose seals made from materials compatible with your media and temperature.

How to correctly install a CFKS industrial oil seal to avoid leakage2025-06-26T16:04:32+08:00

Always clean the shaft and bore before installation. Use appropriate seal drivers to avoid deformation. Lubricate the lip before fitting to reduce friction during the first rotation. Ensure the seal is seated evenly and not tilted to avoid leaks.

What to do when your CFKS hydraulic seal is leaking under pressure2025-05-20T16:33:14+08:00

Check if the pressure exceeds the seal’s rated limit. Examine for wear, hardening, or improper installation. Replace the seal if damaged, and consider upgrading to a high-pressure CFKS seal variant. Also, verify that the housing and shaft are properly aligned.

How to choose the right CFKS oil seal for extreme operating environments2025-05-20T16:34:39+08:00

For high temperatures, aggressive chemicals, or abrasive environments, choose CFKS seals made of FKM, PTFE, or high-performance elastomers. Consider using seals with protective dust lips or metal casing. Our team can recommend the best fit for your application.

CFKS Seal Manufacturing Co., Ltd.
https://cfksseals.com/
 Email: cfksnacy@gmail.com  Mobile/WhatsApp/Wechat: (86) 188-3097-5917
Bonded Seal Size List
MIDInner diameter toleranceODOuter Diameter ToleranceApplicable Thread
66.4±0.1212±0.12M6
88.414M8
1010.416M10(G1/8")
1212.418M12
1414.420±0.15M14(G1/4")
1616.422M16
1818.425M18(G3/8")
2020.5±0.1428M20
2222.530M22(G1/2)
2424.532±0.20M24
2727.535M27(G3/4")
3030.538M30
3333.5±0.1742M33(G1)
3636.646M36
3939.650M39
4242.653±0.25M42(G11/4)
4545.656M45
4848.760M48(G11/2)
5252.7±0.2066M52
6060.775M60(G2")

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